Not much happening on the Burley 335 build at the moment (too many builds!), so I thought I'd get the headstock shaped in between working on the Stone Roses Tribute. Gibson headstock templates are a little thin
on the ground compared to Fender, but I did manage to find a template
for a Les Paul here: http://www.australianlespaulforums.com/download/Headstock.pdf.
The template didn't fit my headstock perfectly - neither in width or
tuner hole positions - so I had to do a little fudging to work out how
it should go.
Using a center line I lined the top profile up with the sides of the headstock width-wise and ignored all other aspects of the template.
I then traced the template profile with my clutch pencil and roughed it out with my scroll saw. Taking the roughed out shape, I sanded the curves right down to the pencil line using my smallest diameter Josco Brumby Slap Wheel.
The tight curves at the centre of the shape always seem to pose a problem for me. I got these close with the scroll saw and still needed to use a tiny file to get them closer to acceptable. In the end they came out OK but I'm yet to find the best method to get them really perfect.
Using a center line I lined the top profile up with the sides of the headstock width-wise and ignored all other aspects of the template.
I then traced the template profile with my clutch pencil and roughed it out with my scroll saw. Taking the roughed out shape, I sanded the curves right down to the pencil line using my smallest diameter Josco Brumby Slap Wheel.
The tight curves at the centre of the shape always seem to pose a problem for me. I got these close with the scroll saw and still needed to use a tiny file to get them closer to acceptable. In the end they came out OK but I'm yet to find the best method to get them really perfect.
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